Gun # 17 – Augusta/Rockbridge Virginia Rifle

Augusta/Rockbridge Virginia Rifle - Right Full


Sketches of thimbles and other details.
Sketches of thimbles and other details.
This is a 1775-1785 Augusta/Rockbridge County, Virginia longrifle based on the two rifles documented by Wallace Gusler in the Journal of Historical Arms Making Technology, Volume II (JHAT II). The patchbox and its engraving is an original design extrapolated from the boxes on the guns documented in JHAT II as well as those by John Davidson. The lock is a Chambers Colonial, filed, polished and engraved in a manner typical of most imported English locks with heat blued screws. The 54 caliber, 44″ long, Dickert profile Rice barrel is polished amory bright.
Moulding termination details.
Moulding termination details.
A White Lightning liner is installed. The rifle has modified Davis double set triggers that have been heat blued. The butt piece and guard are neatly filed from yellow brass castings from Reeves Goehring. The rest of the mounts, including the one piece nose piece, are hand made from sheet brass. The stock is carved from a blank of very curly, stump cut, quartersawn, hard maple from Freddie Harrison. The barrel is hand inlet using gouges, period gunstock planes, and rasps. The stock is entirely scraped and burnished and the rifle is generally finished in a workman like manner.
Details of forearm moulding.
Details of forearm moulding.
The forearm moulding was cut with a custom made scratch stock in the original manner and show the characteristic ripple from scraping very curly wood. Period correct tools and techniques were used with files, rasps, chisels, and planes being used for most of the work. The stock is stained with aqua fortis and finished in oil. I have fitted the scraped hickory ramrod with a plain sheet steel ferrule on the breech end that accepts a hand turned wiper made for the rifle.

If you are interested in the templates and layout guide I used to create this rifle, they may downloaded on this page.

The length of pull is approximately 14″ to the front trigger. The drop is a little more than 3″ and the cast off is about .25″.

The technical details:

Stock: Very curly, stump cut, quartersawn, Surgar Maple
Lock: Chambers Colonial
Barrel: Rice Dickert, 44″, C-54 caliber with Chambers White Lightning liner
Trigger: Davis double set triggers
Mounts: Reeves Goehring sand cast yellow brass butt piece and guard, all other mounts made from brass sheet

Augusta/Rockbridge Virginia Rifle - Left Full

Augusta/Rockbridge Virginia Rifle - Top Full

Augusta/Rockbridge Virginia Rifle - Bottom Full

Augusta/Rockbridge Virginia Rifle - Right Half

Augusta/Rockbridge Virginia Rifle - Left Half

Augusta/Rockbridge Virginia Rifle - Top Half

Augusta/Rockbridge Virginia Rifle - Bottom Half

Augusta/Rockbridge Virginia Rifle - Lock

Augusta/Rockbridge Virginia Rifle - Side Plate

Augusta/Rockbridge Virginia Rifle - Tang

Augusta/Rockbridge Virginia Rifle - Patchbox

Augusta/Rockbridge Virginia Rifle - Cheek


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Gun #16 – Early Jacob Dickert Flintlock Longrifle

Rifle16-full_right Jacob Dickert flintlock longrifle


This is a rifle in the style of an early Jacob Dickert. It shares characteristics with the Moravian rifle makers at Christian Springs. This rifle has been slightly aged per the wishes of the customer.

This rifle was awarded the Best of Class ribbon in Master-Traditional at the 2016 Dixon’s Gunmakers Fair.

2016 Best of Class ribbons for the Early Jacob Dickert flintlock longrifle
2016 Best of Class and other ribbons for the Early Jacob Dickert

The technical details:

Stock: A fancy, dense piece of sugar maple from Harrison Saw Mill.
Lock: Chambers Early Germanic
Barrel: Rice 38″, 50 caliber, C weight Transitional profile with a Chambers White Lightning liner
Trigger: Modified Davis double set triggers
Mounts: Soft yellow brass butt piece and guard from Reeves Goehring. The rest are from brass sheet.

Rifle16-full_top Jacob Dickert flintlock longrifle

Rifle16-full_left Jacob Dickert flintlock longrifle

Rifle16-full_bottom Jacob Dickert flintlock longrifle

Rifle16-1

Rifle16-2

Rifle16-3

Rifle16-4

Rifle16-5

Rifle16-6

Rifle16-11

Rifle16-8

Rifle16-9

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18th Century Style Mens’ Pocketbook

Mens 18th C fraktur tooled pocketbook

Not too long ago, my osteopath told me I needed to take my overstuffed wallet out of my back pocket and ditch it. It was pretty ratty anyway; almost worn through in places. I shopped around for a replacement but just couldn’t find anything just right. I needed to carry my drivers license, registration, proof of insurance, disabled parking card, and medical insurance card as well as some cash, at least one debit card, and a couple grocery discount cards. That was about as much as I could slim down. I had about three times that much stuff in the old wallet, not including the receipts, notes, and other paperwork. It was basically a traveling file cabinet. What I finally decided to do was design a little 18th century style mens’ pocketbook based on the construction of my early VA shot pouch and several original cloth pocketbooks that I had seen.

Fraktur tooling on 18thC men's pocketbookShown here is the result of my efforts. It is still a little overstuffed, but better than what I had. It is made out of goat skin (any new one would probably have to be calf skin), consisting of two sets of pockets flat sewn with a center divider serving as the welt for each set. The pockets fold like the pages of a book with a flap closure.

 

Fraktur tooling on 18thC men's pocketbook

Fraktur tooling on 18thC men's pocketbook

Fraktur tooling on 18thC men's pocketbookAs I was work for myself for free, I tooled every exposed surface. The outside is decorated with typically English stamped geometric designs consisting mainly of diagonal lines and stamped stars. The inside panels are tooled with fraktur designs. The stain is vinegar and iron.

If anybody would like one, I will make one with stamped decoration on the exterior panels for $250. If you want original fraktur tooling on the interior panels, that will cost you $480. I will have to add 5.3% sales tax for VA residents. Shipping is $15.

Download the pattern here if you would like to make the pocketbook yourself.

 

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Late Flint Virginia Shot Pouch & Powder Horn

Late Flint VA Shot Pouch & Powder Horn
Pouch #16, Horn #14 – Late Flint VA Shot Pouch & VA Banded, Screw-tip Powder Horn

I just finished this shot pouch and powder horn for a Virginian headed south to the Texas fight for independence. It represents late flint pouch from the central Valley of Virginia, and is based on an example from Rockingham Co, VA as documented by Madison Grant in his book on hunting pouches. The horn is my standard Virginia, single banded, screw-tip powder horn.

This pouch is three piece design of calf skin consisting of a back, front, and flap. The back and flap are connected by a separate panel that is perforated at the top for the straps which are sewn inside. The pouch is not lined, as most original pouches were not, but it does include a small hanging pocket suitable for balls or lunch money (according to my mother ;)). The bag is gusseted to increase the capacity; and all seams are welted which improves longevity. The flap and inside edge of the front panel are bound in goat skin. All my leather work is hand sewn with a saddle stitch using waxed linen thread. The leather strap is 1″ wide and is adjusted with an iron buckle. There is also a leather keeper to keep the strap end neat. The pouch is stained with a vinegar and iron solution which results in a dark brown to blue/black color through the leather. This is a chemical stain; not a pigment. It will not wash out. The outside and part of the interior of the pouch is rubbed with Mink Oil and then brushed to protect the leather.

During the construction process, the leather and the finished pouch was distressed giving it a well broken in appearance. Almost all my work is slightly aged. Hopefully, those of you who are re-enactors will not be accused of being farb on my account.

Click and drag your mouse cursor horizontally across the image to spin the powder horn below. You can use you mouse wheel (scroll) to zoom in and out. You must zoom all the way out in order to spin the horn.
You can obtain your very own pouch and horn outfit like the ones shown above for the following prices:

  • Late Flint Virginia Shot Pouch (as shown above) – $275 plus shipping
  • Powder Horn Hangers for Late Flint Virginia Shot Pouch – $15(Option with a pouch order)
  • Add Decorative Tooling on the flap and front panel – $20(Option with a pouch order)
  • Virginia Banded Screw-tip Powder Horn – $200 plus shipping

Shipping on a single item is $15. Shipping on an outfit is $20. I will collect VA Sales Tax for items shipping to VA residents.

 

To order a pouch or horn like the ones shown above, or to discuss a different project, use the Contact form to send me an e-mail. See FAQ for more information on purchasing custom work.

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Late Colonial Powder Horn

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This powder horn was made from a raw horn in a late colonial style. I scraped it down, carved and filed the spout in the traditional manner. The plain domed base plug was carved from pine and held in place with wooden pegs. I turned the stopper from a scrap piece of curly maple. The stopper was stained with aqua fortis, and the aqua fortis was used to age the horn giving it the golden yellow color. Just like with staining wood, you have to apply heat to the horn to activate the aqua fortis and get that nice yellow color. The spout was dyed with dark brown Rit dye. Walnut hulls would probably have been used originally and I intend to switch to natural dyes in the future. The schrimsaw is not a copy of anything in particular, but something to my liking using period motifs. The strap is from Shayna L. Matthews ( www.fiberwoodart.com ). I like her work quite a bit and have bought several straps from her.

If you are interested in a powder horn like this, use the Contact form to send me an e-mail. If you want me to make you a new horn similar to this one with YOUR name on it, it will cost you $375 (plus shipping and applicable sales tax). See FAQ for more information on purchasing custom work.

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Gun #12 – An Iron Mounted Virginia Chunk Gun

Rifle #12, fantasy iron mounted Virginia longrifle after 1800 Rockbridge Co, VA, Full length, right side


An Unusual Iron Mounted Rifle

The longrifle shown here is an iron mounted chunk gun with stylistic elements found on guns from the Augusta/Rockbridge area of Virginia down into southwest Virginia. This rifle includes a four-piece iron patchbox and a faceted trigger guard and thimbles similar to a couple of rifles from Wallace Gusler’s step-toe group as documented in several Muzzle Blasts articles. Those antique rifles had mounts that were a little fancier than most iron mounted guns but they certainly didn’t have carving and engraving as does this longrifle. The carving on this rifle is based on a John Davidson rifle (shown elsewhere on this site) from Rockbridge County, Virginia. As it stands, this is most definitely a fantasy gun both in terms of its decoration as a chunk gun, and the mix of features from various rifles. In my defense, I was making this gun for myself. So, I made what suited me. Hopefully, you will also find it appealing.

The Technical Details

Stock: Fairly curly, slab cut, red maple
Lock: Chambers Late Ketland lock
Barrel: 46″, 45 caliber, 1 1/8″ straight custom barrel by Getz
Mounts: All iron with hand forged butt piece, guard, and ramrod ferrule
Trigger: Davis longrifle double set triggers modified to fit the guard
Pull / Drop / Cast-off: 13.25″ / 2.75″ / 0.25″
Weight: 14 lbs 15 oz

Building a Fantasy Longrifle

Below are initial sketches that I did for this project. I do these sort of sketches for every project, but as you will see, the actual gun can turn out quite differently. I often change my mind about the details as I am working on the gun.

Preliminary sketch of iron mounted patchbox and wire inlay.
Preliminary sketch of patchbox and wire inlay.
Preliminary sketch of longrifle cheek with wire inlay.
Preliminary sketch of cheek with wire inlay.
Working sketches of Virginia longrifle mounts.
Working sketches of mounts.


I wasn’t happy with how similar silver wire worked on Rifle #11. So, I decided to skip the silver wire on this gun and do some carving based on the John Davidson documented in the Antiques section of this site.


No 11 Tang Carving of Virginia longrifle
No 12 Tang Carving

No 11 Right Wrist
No 12 Right Wrist

No 11 Virginia longrifle Cheek Carving
No 12 Cheek Carving



I also changed the butt piece heel extension and comb to three facets based on the work of John Davidson’s unidentified master. I also decided to use the touch plate release I used on #11. However, after problems with the touch plate release due to wood movement from changes in humidity, I decided to change the release mechanism and toe plate to a small push button release for better reliability.

The ramrod is made of hickory as are all my ramrods and scrapped to a taper with a forge welded sheet steel ferrule on the small end. The ferrule is threaded for a 10-32 screw. I can provide a hardened and tempered handmade wiper for the rifle for an extra $79.

As with all my guns, this rifle was stocked from a blank that I cut out on a bandsaw. After that, the only power tools I used on it were a hand drill and a drill press, mainly to drill screw, rivet, and pin holes. I used an 18th century brace and bits to help with the inletting of the lock and patchbox. All the other work was done with 18th and 19th century tools and techniques. Most of the work on the gun was done with planes, chisels, files, and scrapers. This included many antique tools and specialty tools made by me. The stock was final shaped and finished with scrapers. No sandpaper touched the wood. You can still see scraper and file marks in the finished product and there are the tell tale ripples in the stock indicative of being scraped. A more highly figured piece of wood would have had even more ripples.

I hand inlet the barrel and ramrod groove using chisels and planes, and hand drilled the ramrod hole. The trigger guard and butt piece were hand forged and assembled using rivets and forge brazing. The heel of the butt piece was filled with brass to make the joint as solid as possible. Then many hours of hand filing and polishing went in to getting these mounts to their final form. All the other mounts were hand cut from sheet and hand formed around mandrels I made expressly for the purpose. I made all the parts for the patchbox release mechanism and modified the Davis triggers to suit my taste and ensure perfect operation with the lock. As with all my locks, I hand filed and polished the lock plate, cock, and frizzen so that the lock would look as if it were a product of the 18th or 19th century. All the lock internals were polished on their wear surfaces and the sear and full cock notch were stoned for perfect operation with the set triggers. This particular lock also needed some modification of the sear and sear spring. Several days of work went into just finishing and tuning the lock.

My guns are more expensive than many other gunmakers because of all the hand work I put into them and the effort that I take to make sure everything works smoothly. I spent many days on this rifle just making sure that the lock, triggers, and patchbox release worked as well as they reasonably could. I also spend a lot of time with a scraper to make sure my lines and planes are straight and sharp and my curves smooth. I use traditional ferric nitrate (aqua fortis) stain which requires much, much more preparation than if you were using a modern non grain raising stain. I then apply many coats of my own oil based gunstock finish. I don’t use polyurethane or other synthetic finishes. Because of that, and the porosity of oil finishes, the last step in every gun is a good coat of Renaissance Wax on all surfaces. The only maintenance other than cleaning after shooting is to apply a coat of paste wax a couple times a year. The wax will effectively seal the stock against the weather.

Once I have finished all my scraping, polishing and finishing, then I go about destroying the work I have done in order to age the piece. I rust all the iron parts, sometimes several times. Apply a patina to the brass and silver and then paint the whole gun in a lamp black oil glaze to simulate a century or two of dirt and soot from the fireplace that I then scrub off judiciously to simulate many years of wear. A few dents, dings and some blood along the way doesn’t hurt the process.

I try to work in as workman like manner as I can, but I am picky about line and function. I will let some scraper marks and file marks and a few dents slide by as did the original gunmakers, but not functional or architectural problems. You do have to realize that anything done by hand is not going to be perfect. I try to get as close as I reasonably can, but you do have to let some things go as long as they are not going to affect function.

Speaking of function, all my barrel tenons are slotted to allow at least 1/32″ of travel around the pin in each direction. This is to allow for the normal expansion and contraction of the stock without stressing the barrel so much that the aim is affected.

The Final Result


Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA,full length, left side

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA,full length, top

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA,full length, bottom.

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA, half length, bottom

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA,half length, left side

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA, half length, top

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA,half length, right side

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA,half length, right quarter

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA,lock

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA,sideplate

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA, cheek

Rifle #12, fantasy chunk gun after 1800 Rockbridge Co, VA, patchbox


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Tin Powder Measure Set

This is a powder measure set that I created for Bag #12. It consists of a tin-plated steel powder measure, pan brush and vent pick.  The pan brush is horse hair with a tin ferrule and the vent pick is made of music wire.   Three flats are ground on the end of the vent pick to use in scraping out the touch hole. I can make you a powder measure set like this for $50 plus $8 for shipping. I will make just a measure for $25 plus $8 shipping.

If you are interested in this pan brush and powder measure set or one like it, use the Contact form to send me an e-mail. See FAQ for more information on purchasing custom work.

Tin powder measure, pan brush, and pick

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